The output of most ready mix concrete plant is tremendous. A concrete plant produces massive amounts of concrete on a daily basis, which can take a big toll on the machinery. It’s important that all equipment is properly maintained so that the plant can continue to operate smoothly.
Every plant should have an equipment maintenance log. This log should keep track of the last time a piece of equipment had maintenance done, and should also make sure that each piece of equipment in the facility is being inspected on a regular basis.
In some cases, a plant may want to have multiple logs. These logs could track things like downtime, the amount of concrete that’s been shipped and dispensed, or any environmental safety issues that the plant has encountered. The more information you have about the plant’s operations, the easier it will be to keep everything in excellent shape. To get more details, you can visit this website: http://concretebatchplants.net/.
It’s also important to make sure that the air compressor system is properly maintained. Many components of the system should be checked daily, such as the air-inlet filter and the oil levels. The air pressure relief valve should also be checked regularly, and the storage tank should be drained.
The compressor’s belts should be checked on a weekly basis. If there are any cracks or tears, the belts should be immediately replaced. Mounting bolts should also be checked weekly, and loose bolts should be tightened immediately. Machines should be serviced as frequently as the manual recommends.
Admixture systems require regular maintenance, and the equipment will need to be checked on a regular basis. Stationary concrete batching plant will give suggestions on this issue. Storage tanks should be checked twice a week, and fittings and fillings should be looked at daily. Hoses, air lines, and fasteners should also be checked periodically for signs of wear.
If your system is only used seasonally, it’ll require a higher level of maintenance than systems that are used continuously. This is because residue often develops when machines are shut off for an extended period of time. Make sure every machine is thoroughly examined before it’s turned on, and make sure that the fill rate doesn’t exceed batch specifications.
Aeration systems will also need to be examined. Air pads will need to be periodically removed and cleaned, and blower filters will have to be changed on a regular basis. Before air dryers are used, check to make sure that they’re working properly. Mini concrete batching plants manufacturer will pay attention to aeration systems when designing concrete plant layout.
Belt conveyors should be periodically re-aligned. This should be done by adjusting the rollers rather than the pulleys. You should always ensure that the belt lace is tight, and that it’s in good condition. The belt tension should never be greater than it needs to be, and the conveyor should be lubricated as specified in the manual.
Keeping a concrete batching plant up and running requires a tremendous amount of work. Every plant should have a dedicated maintenance team that’s committed to keeping things functioning as they should. Regular maintenance may take time, but in the long run, it can also save you a great deal of money. If you want to invest in a concrete batch plant, you can get central mix concrete plant price for reference.